2017年5月31日星期三

The application of Titanium in Sodium Hypochlorite

The Application of Titanium in Sodium Hypochlorite

1.    Introduction of Sodium Hypochlorite

Sodium Hypochlorite (or bleach) is a key component in thousands of production and disinfection processes in a variety of industries. It can be used to disinfect drinking water, prevent the growth of algae and shellfish, control odors in water and wastewater treatment plants, and much more.

2.    Materials of Construction


2.1  Storage Tank


Many different types of materials are used for sodium hypochlorite. and the main product use titanium is storage tanks.

Titanium storage tanks are the best choice of material for sodium hypochlorite. . The grade typically used is commercially pure grade 2. Although, the cost of titanium storage tanks is expensive much more than carbon steel or other materials, but titanium tanks can used for there is a very unusual requirement for virtually unlimited service life with no failures allowable.

Titanium Storage Tanks

 For example, Some tanks may only last 3-5 years, others if properly specified and maintained could last 10-15 years. The only material known for over 30 years service life is titanium.

Normally, titanium tanks are used for process tanks to handle special applications such as pressure reactors or small process tanks if time for repairs can not be tolerated.

2.2  Titanium Fittings for Sodium Hypochlorite.


Flanged fittings with titanium bolting should be used if the tank does not have an integrally molded in, full drain fitting for larger tanks.

Titanium bulkhead fittings can also be used but they tend to not be as reliable as a flanged fitting although this is probably arguable as well.

Titanium Fittings for Sodium Hypochlorite


Although PVC fittings are less expensive, but titanium fittings basically last forever. So many installations utilize titanium 150# flat faced backing flange with titanium bolts welded in the flange.

2.3   Other metals in Sodium Hypochlorite


For metals in contact with sodium hypochlorite, the majority of construction for all process equipment is titanium.

Tantalum is used for electrodes in magnetic flow meters and diaphragm seals.

Silver and Platinum is used for electrodes used to measure oxidation-reduction potential.

There should be no other metal in contact with sodium hypochlorite.

2.4   Titanium Pumps


The choice of pumps for sodium hypochlorite depending on the application can be separated into centrifugal and positive displacement such as diaphragm or peristaltic. In all applications, the only metal acceptable is titanium.

Titanium Pumps


One of the best pumps for sodium hypochlorite is a titanium centrifugal pump.

2.5   Titanium Pipe


Lightweight schedule 5 and 10 titanium pipe can be used for very long runs for sodium hypochlorite. These are welded systems with carefully designed expansion joints.

Titanium Welded Pipes


In some larger piping systems, titanium can be a cost effective method of piping compared to a lined pipe system and better performance can be achieved since most flanged joints are avoided. These piping systems are typically only used in sodium hypochlorite manufacturing facilities because of their high cost.

2.6   Instrumentation


The most important item concerning instrumentation is that only titanium, tantalum components be used for contact with the sodium hypochlorite. For PH, ORP and magnetic meter electrodes, silver, platinum, gold, tantalum or titanium are the only materials acceptable if a metal is required.


Titanium Flow Meters

3.    Common Titanium Product Type


3.1  Titanium Plate & Sheets for Storage Tanks, Pressure Vessels, Reactors
3.2  Titanium Pipes for Hypochlorite Pipe
3.3  Titanium Fittings, Flanges for welded systems in Sodium Hypochorite
3.4  Titanium Chlorite Interface, Chlorite Connectors
3.5  Titanium Bolts, Nuts, Washers and so on…

All above is the application of Titanium materials in Sodium Hypochlorite Industrial. If you have any question or needed please don’t hesitate to contact us to discuss more!